Easy fixes for 3 common suitcase problems

June 30, 2015

Suitcases can be expensive, so why rush off to buy a new one just because yours has a minor problem? Simply follow these easy steps for fixing three common suitcase issues.

Easy fixes for 3 common suitcase problems

1. I’ve dented my hard suitcase

Heat it back into shape. Hard plastic cases can be dented by careless handling, but often they can also be fixed relatively easily.

  • Open the case and heat the dent with a hair dryer for about 10 minutes, constantly moving the dryer to avoid "hotspots."
  • If the dent doesn't spring back by itself, push a block of wood covered in a cloth against the dent and tap it gently with a hammer.

2. The telescopic handle on my suitcase is stuck

Realign the release rods. Most wheeled suitcases or carry-on bags have a handle that is attached to the case through two telescopic metal tubes. The mechanism is prone to failure, leaving you with a handle that will no longer extend or retract. Fortunately, the fix is usually simple.

  • Using a small screwdriver, remove the screws holding the handle onto the telescopic tubes. Keep the screws safe.
  • Look into the exposed ends of the telescopic tubes. They are hollow and contain a thin metal rod. Its job is to transfer the movement of the release button on the handle of the case down the telescopic rods to the lock/release mechanism.
  • Grab the end of one release rod and lift it out of the tube by about 20 centimetres (eight inches). Then take the free handle piece and depress the release button.
  • Looking into the open end of the handle, you should see a small hole that fits the end of the release rod. Push the rod firmly back into this hole. While holding this rod in place, repeat the process for the rod in the other tube.
  • Holding both rods in place in the handle section, lower the assembly back down onto the telescopic tubes. Secure it back in position with the screws on the handle that you removed earlier. Now try the mechanism again – it should work!

3. The wheels on my suitcase are wearing out

Replace them with in-line skate wheels. Worn or damaged suitcase wheels can be replaced with wheels for in-line skates, which are much more durable. You can buy these wheels in different sizes from skate shops or online. Be sure to match the size of the new wheels to your existing suitcase wheels.

  • If the wheels are partially hidden, check to see if there is a fabric panel inside the case that can be lifted. Pry off any plastic wheel caps using a flat-head screwdriver. If the wheels are held on by rivets, you will need to take the case to a professional for repair.
  • If the wheels are screwed in place, unscrew them with a screwdriver or Allen wrench. Some wheels are attached with bolts – use a wrench to remove them.
  • Attach the new wheels by reversing the method that you used to remove the old ones. Take care not to over-tighten the screws or bolts.

Travel can be tough on suitcases, often leaving them banged up or damaged. However, before you set off for the store in search of new luggage, give these quick fixes a try. You might be surprised at how easy it is to fix common problems, and hopefully you'll save a few dollars as well!

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